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K6JRF's Page formerly W6FZC My Mercedes Benz S500 Coupe |
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Welcome to my Mercedes S500 Coupe auto page. Hope that info here will assist you in learning and
troubleshooting the electrical systems in the car. |
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Misc Items for Sale . . . Mercedes Wheels - one pair of Model 530 Eurotech wheels. Used by me for two weeks before they were replaced. Click here for details. The wheels are "perfect"; no scratches, dings or marks. The Mercedes 'center-cap' is included as well as 10 chrome lug bolts. Wheels are 9.5" x 18"; will fit late model Mercedes including MLs. Price for pair is best offer over $280. You pay shipping, apx $20 per wheel. If you need two (2) additional wheels, I will get brand new wheels for $160 each. You will have a complete set of four wheels for $600.
Closeup of wheel - both are identical . . .
Click here to send email if you are interested |
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Auxiliary Fan Modification for All Mercedes
Ever happen to you: While sitting in traffic after exiting the freeway, your TEMP gauge goes past 105C! So you shut off the A/C to cool the engine. Well, you don't need to do that anymore! My CH(c) tells the auxiliary fan(s) to turn on at a lower engine temperature so it will keep you engine around 8-10 deg C cooler than before. Either unit is foolproof, so you can't make a mistake and it only takes a short time to install. Simply unplug the car's harness and plug it into the Cool Harness and you're all done. Since the engine runs cooler, you'll have more usable horsepower available, so it's a good investment for your MB. Now there's two distinct models, so between them most all Mercedes models are covered. The original Cool Harness works for earlier Mercedes from 1987 to 1995. Typical models; 190E, 300CE, 300E, 400E, 500E, 300SD, 320SEx, 420SEx, 500SEx, E320, E420, E500, S320, S420 and S500 cars.
The Cool Harness-V2 model works with ALL Mercedes from 1995 through 1999 for all four (4) pin
sensors as shown. Mercedes from 1995 thru 1999; C220, C230, C280, E320, E420, E430, S320, SL320, S500/600,
SL500/600, CL500/600 and all others with the four pin sensor. Both models of the Cool Harness(c) are constructed from the finest Mercedes - VDO - Xicon parts. The CH pins are all silver plated so they will not develop an intermittent connection. The CH-V2 employs a new Mercedes sensor along with precision value parts that guarantee a lifetime of service.
The Cool Harness-V2(c) fills the void for the late model Mercedes owner who wanted a Cool Harness. Now it's here after long last! All of the comments for the original version Cool Harness apply to this version. The Cool Harness-V2 temperature cut-in point has been set to 94 deg C. So only ONE (1) version of the CH-V2 is needed. The CH-V2 has two (2) separate sensors within the package. Mercedes changed to this combo sensor starting with '95 model year cars. It combines the original CTS (B10/8) and ECT (B11/2) sensors into one housing. In the CH-V2, the ECT sensor is 'stock'. Also the modification to the CTS portion does NOT affect the ECT portion. Each sensor operates independently. Original Cool Harness: The price is $58 plus $5 s/h. S/H charges for USA orders only! Please contact for foreign order shipping. Cool Harness-V2: The price is $67 plus $5 s/h. S/H charges for USA orders only! Please contact for foreign order shipping. For the CH-V2, if you return your original sensor to me, there's a $10 credit toward the purchase price bringing the final cost to $57. I'll test to factory specs and if good, will refund the money to your PayPal account along with email stating my findings. If the sensor fails to meet specs, it will be returned if you pay s/h. This offer is only for customers that purchase a Cool Harness-V2 via PayPal. Both Cool Harness(c) models come with detailed installation instructions complete with detailed pictures of various MB engines showing the CTS location to assist you to complete the installation. If you can plug-in a toaster, you can install a Cool Harness(c) into your car. For the original CH model, there are currently (3) models that you can select. Personally, I use and recommend the CH-92 model.
* The remarks assume a hot day, 85F or above with 80% RH or higher with the A/C operating.
The higher the CH's cut-in temperature, the less the Aux fan(s) will operate. For example, with the
CH-98, the fan(s) will only operate if the engine temperature attains approximately 98C which
would most likely be during stop/go traffic. During freeway driving, the fan(s) would never operate. This assumes that your
car operates between 82-92C normally, which most Mercedes do.
Unsolicited comments from enthusiastic Cool Harness users:
Thanks for promptly shipping your cool harness [V2] for my '95 S500 Sedan. I showed this to my master Mercedes tech and he was quite impressed. I installed it ['96 SL500] within 5 minutes over the noon hour and already I can see a dramatic change in the temperature gauge. Thanks again for all of your help. = CG = It works like a charm [CH-92]. In fact better than I thought. My next door neighbor stopped me as I was tooling down the street and I talked to her for 45 minutes while the car ['95 SL500] was running in 92 degree weather. Normally, it would have hit the top of the temp gauge, but this time it stayed at mid range. = AC = Finally, solved temperature problem, it was Temp gauge. Today I replace the sensor with new one(only 14$). Difference between real coolant temp. and temp. gauge is about 5'c. My car is '95 S320. After replace the new temp. gauge sensor with your CH_V2, coolant temp. never exceed 95'c even in hot weather with air conditioner on. Before installing CH_V2 and new temp. gauge sensor, my car's coolant temp. is 100~110C, sometimes over 115C in hot weather. Aux fan's kick in temp. is just bellow the 95'c!!! Thank you so much for your great job and advice. Now, I am so happy that I don't have to worry about engine temp.!!!!!!! Best Regards = HBY = I recently ordered the CH-92 and I just wanted to get back to you on it, and tell you that this Cool Harness is an outstanding buy! I installed it in less than two minutes and from the very next day the car runs extremely cooler. I use to read the temp gauge before at 100 degrees and above, but now it reads just at or above 80 degrees constantly. I recently drove my S-class ['94 S500 coupe] on a road trip from Tampa Bay to Orlando Florida and it was about 98 degrees outside. Living in Florida the daily outdoor temperature is always steamy HOT, but that very day my benz ran a cool 85 degrees the entire trip. Overall, this device works and definitely recommended period. Hats off to you. = PP = I installed the Cool Harness [CH-92] right before I left for Vegas last Wednesday ['93 300TE], and it worked great! Went on to Parker Dam on Friday into 124 degree desert heat, uphill quite a lot, and the peace of mind I had in seeing my temp stay in the 100 degree range was priceless. I'm glad I found you. = MH = Got the Cool Harness [CH-92] a few days after you sent it [Austria!], but hadn’t the chance of testing ['92 300D] it until the last few days, which were warm enough to use air condition. Well, what should I say? It works perfectly! Thanks for the easy transaction and the great product. I will talk to my father - I think he will need one for his S-Class too. ;-) = CEL-H = Got the Cool Harness [V2] today, it works great. I'm running at a cool 94 deg ['95 E320], and it was pretty hot today. Install took less than a minute! = MP = Real nice little product [CH-92], I figured it would help some but didn’t know really how great it is. The other day I’m driving from San Diego to Temecula in 95+ heat, with the A/C going and I noticed when I hit the stop and go traffic the temp gauge stayed well below its normal spot (above the 80 line) and didn’t think much of it, so when I got to Temecula I stopped by the ATM machine in 100+ heat and left the car idling in the parking lot. Well the car’s ['95 E300D] temp gauge didn’t move and when I got out I heard those fans just whirling away and thought yeah, that’s a good little product – thanks! = TH = I received the CH-92 a few weeks ago and installed same day and its working great. As you said, the temp does not go beyond 92C. I ran the car ['92 190E] on idle for over 5 mins and never went over 92C even with the A/C on. Great product and very well build. Thank you again and also you have a great web site on information. = NM = I just wanted to let you that I received my CH-92 last Friday and installed it ['91 300E] the following day and it works great! The temperature gauge stays below 100 degrees at all times......even with A/C on! Thank you for a quality product and outstanding service. = AH = I bought the cool harness CH-92 a few months ago and was discussing with you how it would work. It must have been related to outside ambient temperature (at the time it was 30). Ever since the warmer weather has arrived, It performs flawlessly, ['95 S600] just wanted to say thanks for a great product and a note on the temperature issue. = NR = Just wanted to drop you a not to let you know that I received the harness CH-92 and it is working beautifully in my car. My engine bay ['94 E420]and I would like to thank you for a cooler running car. = AW = I am one happy/cool Benz driver with your brilliant invention – I put it in [CH-92] and drove all day today with the coolest engine ever ['91 300TE]. Wish I knew about this several years ago as it is one of my pet peeves that MB makes the fan wait until the engine is toast before it kicks on – planned obsolescence? Thanks = DF = I received the Cool Harness, [CH-92]. The directions were great. It took all of one minute from the time the hood was up till the time I shut it to install ['93 300SE]. I immediately took it out for a full A/C on hiway drive. Yep, it works, stayed below 98 degrees centigrade the entire time. No more creeping up over 100 degrees C anymore. Thanks for a great product. You ARE the MBZ man! = BS = Just wanted to drop you an note to thank you for your device [CH-92]. It works great. Your installation instructions were accurate and it went right in. When sitting in traffic ['95 S500], the temp goes up to 90 and no higher. It used to make me nervous when the temp gauge would go up to the 100+ mark on the engine temp, now I don't have to worry about it. = SL = Thanks...installed the CH-92 and it works great! Both fans whirling a steady blow through the radiator at the 92 degree mark ['94 E420]. = FA = CH-92 works well. I was afraid of it running the fan most of the time. At least in 70F weather, the thermostat keeps the engine just slightly below the CH-92 [cut-in]. When I slow or stop with the AC on I get the fan SOMETIMES. This keeps the engine temp in a very narrow band which is especially good for the '91 300SL as it has the infamous combination of iron block and aluminum head. I'll pass along the good news to my buddies. = MK = The "Cool Harness" [CH-92] is working GREAT, the car ['90 190E] never heats up beyond the set COOL HARNESS temperature, and I live in Las Vegas where the temperature is already hitting 100 degrees some days! = BV = Wow, what a difference it makes, I live in Los Angeles and its been hot, I just drove in la traffic with AC on, up and down hills, I got it [CH-95] installed in my '94 E420 at Mr MB Motors on Reseda he was awesome. wow! thanks for that!!! = RU = Just received my "Cool Harness", CH-92 in the mail. It is truly amazing. I installed in about 3 minutes with the engine ['92 400E] still hot. Instantly, my overall operating temperature is 20 degrees cooler. I tested it in the San Fernando Valley, where temperatures reach 105F and it worked perfectly. I even left the car idling, with my wife inside, AC on full for 10 minutes and the temperature did not come up. This product is truly incredible. Anyone with a MBZ should use one. = BT = Just got the CH-92, installed it and that thing works great! My '92 400E runs much cooler wish I had know about it sooner. = GO = Received the CH-95 today. Took 30 seconds to install ['92 300TE] and it works perfectly. The fans cut-in just shy of the 100C line on the temp gauge. That is exactly where I wanted it to cut in. Cooled the engine down to where it normally operates at (87C). This is a great idea. I think every one, especially in the South, should use one. It simply keeps the engine from fluctuating up into the high heat zone. Have a good day and I'm going to recommend this to my Mercedes mechanic. = DW = I received CH-92 on Friday, installed it per the very detailed and organized instructions included with package. I drove the vehicle ['94 E420] several times this weekend and the temp stays at worst between the 80-100 marks. You have kept my vehicle running in top condition, I can't thank you enough. Great products, great marketing, great service. . . thanks again. = SS = The cool harness, CH-92 is AWESOME! The temp ['94 S500] has not gone beyond 90C even once. Before this it used to linger between 100-110. THANKS SO MUCH!!! YOU ARE THE MAN!!! = AM = I received the Cool Harness yesterday and installed it immediately ['94 E420]. What a difference it makes. Heat index today in Georgia was between 105 and 110. Drove approx 35 miles this afternoon and temperature ran around 85 on the hwy. Sitting at lights it may have gotten to 100 but dropped down quickly. Thanks again! = BT = You can add me to your list of satisfied customers! I installed the CH-92 in my '92 500E in May and it has kept the car cooler, even in the summer heat of Dallas! If you even need a referral, let me know. I'll be glad to tell your prospective customers. = DH = This CH-92 is great. It fit my '92 600SEL V12 just fine. On the V12s, the 'blue based' temperature sending unit is in the very front of the car, next to the power steering reservoir, under a plastic cover with MB emblem. About 10 min job, and most of that was getting the original connector off. So far it seems to keep temp right at the low to mid 90's 'C on the dash temp gauge. = BM = I installed it right away and just came back from the test drive. Great product indeed, congratulations... It really took me only 3 minutes to install['93 600SEL] it, including two to find out how to take of the plastic cover on the engine. It's the CH-98, and the fans cut in exactly at the 100C and shut off at 90C. That is exactly what I wanted!! Cheers from a satisfied customer. = MM= Got the cool harness today, its awesome. Works like a charm, engine stays cool. Had a little trouble at first finding the CTS on my '92 500E but after installing, it was awesome! = PE = The Cool Harness is absolutely awesome, it keeps the temp steady around 95 ['92 500E]. I always thought that the engine was like a CPU, keeping it cooler means it runs smoother. Very excited to see that it works as advertised. = GN = I received the CH-92 and installed it today. Works great! The fans kicked on immediately because the car ['95 S500]was hot. = SF = Super neat job on your design: the angled connector end and the shorter wire length is totally stealth. ['89 190E] = FD = Got the part, the direction are very clear and the fan works very well ['94 C280]. Here in South Texas is way to hot for not using this option. It is a quality product you have built it looks very professional and unless anyone knows what to look for I doubt even the MB technician would spot it! Thanks again. = LH = I installed the Cool Harness, CH-92 I got from you and my car ['89 190E] never saw 100C again! Very neat, looks like OEM and it works! = MA = I just wanted to say thank you. I received the part [CH-92] today and installed ['88 300SE] it in less than a minute. Now I can drive with piece of mind despite all the traffic and warm days here in Atlanta. = RB = I got a cool harness, CH-92 from you about a month ago and put it on my '94 C280 here in Tucson, AZ. I think it is a great part and I am sorry I didn’t order it sooner. = MK = The CH-95s both work as advertised. Combined with the lower coolant ratios using WaterWetter in my '89 300TE, I definitely see cooler engine temps. My 420SEL was already running well within the 85-95 range. Whatever the reason, the M103 engine tends to run hotter than my 420SEL. = EA =
To order one or more for your car, click here
'Cool Harness' is copyright© 2000-2007 by K6JRF, Jim Forgione and JRF Engineering. |
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Diagnostic Trouble Code Manual is copyright© 2000-2007 by K6JRF, Jim Forgione and JRF Engineering. |
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Performance Chip for '92-'95 V8 Mercedes-Benz
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Exclusive Motors
Looking for quality repairs at an honest price for your Mercedes-Benz? |
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Beside Ham Radio, I have another avocation, Mercedes
Benz automobiles. Here's my story to date. |
| Model: | S 500 (140.070 chassis) |
| Engine: | 119.970 |
| Mode of Operation: | 4-stroke engine, gasoline injection |
| No of Cylinders: | 8 |
| Bore: | 3.80 in (96.50 mm)dB |
| Stroke: | 3.35 in (85.00 mm)Hz |
| Piston Displacement: | 303.5 cu in (4937 cm^3) |
| Compression Ratio: | 10:1 |
| Output: | 315 hp/5600 rpm (245 kw/5600 rpm) |
| Max Torque: | 347 ft-lb/3900 rpm (470 Nm/3900 rpm) |
| Max Engine Speed: | 6000 rpm |
| Firing Order: | 1-5-4-8-6-3-7-2 |
| Ploy-V-Belt: | 2460 mm |
| Transmission | |
| Downshift points: | D to 3: 124 mph (200 km/h) 3 to 2: 79 mph (127 km/h) 2 to B: 46 mph (74 km/h) |
| Rims - Tires | |
| Rims: | 7-1/2 J x 16 H 2 |
| Tires: | 235/60 R16 100H |
| Electrical System | |
| Generator: | 14V/140 A |
| Starter Motor: | 12V/1.8KW |
| Battery: | 12V/100 Ah |
| Spark Plugs: | Bosch F8DC4 (org F9DC0) |
| Electrode Gap: | 0.031 in (0.8 mm) |
| Tightening Torque: | 15 - 22 ft lb (20 - 30 Nm) |
| Main Dimensions | |
| Curb weight | 4,785 lb; 1994, 4,695 lb |
| Trunk capacity | 14.2 cu ft |
| Overall Length: | 199.4 in (5065 mm) |
| Overall Width: | 75.3 in (1912 mm) |
| Overall Height: | 57.3 in (1455 mm) |
| Wheel Base: | 115.9 in (2945 mm) |
| Track, Front: | 63.1 in (1603 mm) |
| Track, Rear: | 62.0 in (1576 mm) |
| Fuels, Coolants, Lubricants Capacities | |
| Oil Filter: | 8.5 US qt (9.0 l) |
| Automatic Transmission: | 9.1 US qt (8.6 l) Fluid change: 8.1 US qt (7.7 l) |
| Rear Axle: | 1.5 US qt (1.4 l) |
| ADS: | 2.1 US qt (2.0 l) |
| Power Steering: | 1.4 US qt (1.3 l) |
| Front wheel hubs: | 2.1 oz (60 g) |
| Windshield washer: | 5.3 US qt (5.0 l) |
| Cooling System: | 16.4 US qt (15.5 l) |
| Fuel Tank: | 26.4 US gal (100 l) |
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Reminder: Don't Forget to Replace the Motor Mounts!
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The MB S-Class has consistently defined the capabilities that modern passenger cars should aspire to. From performance and
comfort, to passive and active safety features, to reliability and durability, the S-Class has been an innovator and a
leader. Powerful, agile and reassuringly secure, an S-Class automobile imparts sheer driving pleasure and enduring
satisfaction like no other automobile in the world. |
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The gasoline-powered 5 liter engine uses four valves per cylinder to increase the engine's capacity to 'breathe'. The faster
and deeper the engine breathes, the more power it produces. To help improve torque at low and mid rpm, the intake-valve timing
of the engine automatically adjusts. The result is vigorous off-the-line launch and reassuringly swift passing power. |
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Much of what makes a Mercedes Benz a Mercedes Benz is the result of hand craftsmanship. The many Mercedes workers have learned
the arts of upholstery and woodworking and these are passed down from skilled masters. |
![]() The library quiet of the S500 is built to spirit the occupants over the road in security and elegance. Each is built to meet the highest expectations of its owner. |
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The Alpine Car Navigation System guides you turn by turn to your destination with high accuracy. It provides voice guidance
prompts so you can keep your eyes on the road, while having the visual monitor for reference. The Alpine system has bee rated
the most user friendly in the industry due to its ease of use and many options available for choosing your destination. |
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Recent Interior Additions . . .
Thanks to various vendors, I've added a few extra enhancements to the interior. Also can't forget my wife's Christmas
present that you see below; a instrument cluster overlay. Came direct from MB in Germany so it's probably from a newer
S600 as a custom upgrade. ![]() ![]() ![]()
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This new section will highlight people that do unusual things to and about Mercedes-Benz cars. I basically repaired this sad C280 into an AMG C36. Tried to come as close as possible to the specs of the C36. The project took me 4 months and I spent a lot of time on the web looking for junk yards to locate all the necessary hardware. The hardest part of the project was letting go of this beauty. The new owners reside in the Riverside, CA area. They previously lived in Connecticut. I started about 4 years ago when a friend of mine in the insurance business told me about purchasing cars directly from him. At that time I didn't think much about it but now every 3 months I purchase a Benz, rebuild and sell it. Funny cause it's not for the money but rather a hobby. Besides nothing like seeing the end results of these beautiful cars! I don't do this full time. I'm a Systems Administrator (MCSE) during the day and rebuilding cars is my hobby. The only thing I don't do on these cars is the welding, painting and well, now I will be able to reset codes thanks to your scanner. All else is done by me and sometimes with my wife's help! I don't have a web site but you are welcome to show off these pictures on your site. I'll send you pictures of the '89 190E 2.6 that I restored for my wife in the near future. Rudy Pullano Click here to send email to Rudy: |
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DISCLAIMER - K6JRF Page "My Mercedes-Benz S500 Coupe"
Mercedes-Benz is a trademark of Mercedes-Benz of North America, Mercedes-Benz USA LLC and other Mercedes-Benz corporations.
The words Mercedes-Benz is solely used to identify a make of automobile and do not imply or indicate any affiliation or
relation of the "My Mercedes-Benz S500 Coupe" with the manufacturer or their distributors. Copyright © 2000-2007 by Jim Forgione, K6JRF and JRF Engineering |
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Mercedes Links . . . A DIYer?? Find the needed repair info from AUDIO to WHEELs from MBZ.ORG. . . . Web site for '95 S600 featuring repairs tips for the DIYer called V12 Uber Alles. . . . Hatch and Sons: some unique Mercedes restorations! Check it out! . . . Diag Trouble Codes for 'E' class (190s, 300s, 320s) DTCs by Bat Automotive . . . Comparison of '99 and '00 S500 by mercedesshop.com . . . Pictorial DIY articles for Mercedes repairs at mercedesshop.com . . . Find MB replacement parts at the Parts Shop . . . More places for MB replacement parts at the R&R Import Auto Parts . . . Mercedes scanners, tools, test and diagnostic equipment at Technic Tool Supply . . . Unique all-natural engine cleaner that works at Auto-RX. Not convinced yet? Check out a well documented test on a high mileage '93 Nissan 240SX . . . Repair/rebuild of Mercedes Climate Control Systems and Electronic Throttle Actuator by Beckmann Technologies . . . Repair/rebuild of Mercedes ABS, OBD and EZL modules by Auto & Truck Electronics Miscellaneous Links
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